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Fast Charging and EV Batteries: What We Know Now

Writer: Josh VeblenJosh Veblen

With the increasing use of DC fast charging stations, questions have arisen regarding the effects on battery life.
With the increasing use of DC fast charging stations, questions have arisen regarding the effects on battery life.

Recent studies are beginning to challenge the early concerns about the potential adverse effects of frequent fast charging on electric vehicle (EV) battery health, particularly in models equipped with sophisticated battery management systems (BMS). A comprehensive study conducted by Recurrent, which analyzed over 160,000 real-world charging events across 13,000 EVs, found no significant link between frequent fast charging and accelerated battery degradation.

Insights from Recent Data

Short-Term Observations: The majority of the data comes from vehicles manufactured post-2018, with a substantial number from 2021 onward. This highlights a limitation in our understanding as it only reflects 5–6 years of battery usage, leaving the long-term impacts of frequent fast charging still up for debate.

Inevitable Battery Wear: EV batteries naturally degrade over time, like all lithium-ion batteries. This study reaffirms that degradation is predictable and influenced by various external factors, such as driving conditions and weather, rather than merely charging habits.

Optimizing Charging Habits for Battery Health

Avoid Harsh Conditions: To preserve battery integrity, it's advisable to avoid charging under extreme weather conditions or when the battery's charge level is too high or too low. Manufacturers suggest fast charging should be done when the battery is within moderate temperature and charge levels.

Cap the Charge: Regularly charging an EV battery to 100% can be detrimental, especially if done rapidly. Stopping the charge at 80% can significantly enhance the battery's lifespan.

The Importance of Preconditioning: Preconditioning the battery by heating or cooling it before charging can lead to a more efficient charge transfer and minimize degradation, particularly in severe temperatures.

High Usage Considerations: Frequent fast charging might lead to slightly more pronounced wear for EVs that undergo extensive daily use. However, this effect is largely counteracted by modern BMS technologies, which help maintain battery health.

The Future of Fast Charging

Looking forward, the development of ultra-fast chargers capable of delivering speeds exceeding 350 kW promises to slash charging times dramatically, potentially achieving an 80% charge in just about 15 minutes. This progress, alongside advancements in battery technologies such as lithium-ion, solid-state, and lithium-sulfur, is set to make EVs quicker, safer, and more efficient to charge.

By adopting smarter charging techniques and leveraging the latest in battery technology, EV owners can optimize the longevity of their batteries while still benefiting from the convenience of rapid charging. This evolving landscape of EV technology continues to expand the boundaries of what's possible, steering us toward a more sustainable and efficient automotive future.



 
 
 

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